Automatic Horizontal Flaskless Molding Machine

Efficiency and Speed:

Flaskless molding machines can produce molds at a much faster rate compared to traditional flask-based systems.

Automated mold handling reduces the cycle time and increases production rates.

Consistency and Quality:

High repeatability ensures consistent mold quality, which is essential for producing parts with tight tolerances.

Improved dimensional accuracy and surface finish reduce the need for secondary machining.

Reduced Labor Costs:

Automation of the molding process reduces the reliance on manual labor, leading to lower labor costs.

Less manual intervention also means fewer opportunities for human error.

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    Product Parameters

    Applications

    1. Automotive Industry:
    1. Production of engine blocks, cylinder heads, and other complex automotive components.
    2. High precision and repeatability are crucial for these parts, and flaskless molding machines provide that consistency.
    1. Aerospace Industry:
    1. Manufacturing of intricate parts that require high dimensional accuracy and excellent surface finish.
    2. Components such as turbine blades, housings, and other critical parts.
    1. Industrial Machinery:
    1. Casting of components for heavy machinery, pumps, compressors, and other industrial equipment.
    2. These parts often require robust, durable molds which flaskless machines can produce efficiently.
    1. Consumer Goods:
    1. Production of parts for household appliances, tools, and hardware.
    2. Flaskless molding allows for high-volume production with minimal defects.
    1. Construction Industry:
    1. Casting of components like valves, fittings, and other plumbing and infrastructure-related parts.

    Main Benefits

    Efficiency and Speed:

    Flaskless molding machines can produce molds at a much faster rate compared to traditional flask-based systems.

    Automated mold handling reduces the cycle time and increases production rates.

    Consistency and Quality:

    High repeatability ensures consistent mold quality, which is essential for producing parts with tight tolerances.

    Improved dimensional accuracy and surface finish reduce the need for secondary machining.

    Reduced Labor Costs:

    Automation of the molding process reduces the reliance on manual labor, leading to lower labor costs.

    Less manual intervention also means fewer opportunities for human error.

    Material Savings:

    Optimized mold design and efficient use of sand reduce material wastage.

    Flaskless molding machines often have mechanisms to reclaim and reuse sand, further reducing costs.

    Flexibility:

    Capable of producing a wide range of part sizes and shapes without the need for different flasks for each mold.

    Quick changeovers between different mold patterns enhance production flexibility.

    Environmental Benefits:

    Reduced sand wastage and the potential for sand reclamation contribute to more sustainable production practices.

    Lower energy consumption compared to traditional molding methods.

    Model & Specification

    No.ItemsCHJ5060CHJ6070CHJ8090CHJ9010
    1Mold dimensions500×600mm600×700mm800x900mm900x1000mm
    2Thickness of sand boxUp:120-220mm

    Down:120-220mm

    Up:120-220mm

    Down:120-220mm

    Up:180-340mm

    Down:180-340mm

    Up:190-360mm

    Down:190-360mm

    3Molding speed32s/mold

    (without the time for sand core loading)

    36s/mold

    (without the time for sand core loading)

    52s/mold

    (without the time for sand core loading)

    65s/mold

    (without the time for sand core loading)

    4Squeeze pressure≤25Mpa≤25Mpa≤25Mpa≤25Mpa
    5Air consumption3.5³(Normal)6. 0³(Normal)6. 0³(Normal)8. 0³(Normal)
    6Control methodPLC automatic controlPLC automatic controlPLC automatic controlPLC automatic control
    7Drive methodElectric-pneumatic-hydraulicElectric-pneumatic-hydraulicElectric-pneumatic-hydraulicElectric-pneumatic-hydraulic
    8Template thickness30mm30mm35mm35mm
    9Power supplyAC380V,50HzAC380V,50HzAC380V,50HzAC380V,50Hz
    10Sprue quantity25 pcs40 pcs9 pcs9 pcs
    11Sprue diameter25mm25mm35mm35mm
    12External dimensions3300×1800×2900mm3500*2000*3500mm5146*3610*4450mm5542*3106*4656mm

     

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    Feature

    Sand shooting
    • Top shot and bottom shot sand shooting method;
    • Uniform filling density of the molding sand;
    • Suitable for the more complex casting molding;
    Servo motor
    • Servo motor
    • Precision control
    • Smooth movement
    Template
    • Durable material;
    • Easy installation;
    Hydraulic cylinder
    •  Rexroth brand
    • Control system

    Why Choose Us.

    • High Efficiency – Quick and thorough cleaning.
    • Durable Construction – Robust materials for longevity.
    • Customizable Solutions – Tailored to specific needs.
    • Energy-Saving Technology – Reduces costs, lessens environmental impact.
    • Expert After-Sales Support – Comprehensive service and technical assistance.