- High Efficiency – Quick and thorough cleaning.
- Durable Construction – Robust materials for longevity.
- Customizable Solutions – Tailored to specific needs.
- Energy-Saving Technology – Reduces costs, lessens environmental impact.
- Expert After-Sales Support – Comprehensive service and technical assistance.
Green Sand Preparation Line
Green Sand Preparation Line
- Consistent Mixing: Blends sand (silica, olivine, chromite), clay (bentonite), water, and additives (coal dust, cereals) to ensure uniform strength, permeability, and moisture.
- Sand Reclamation: Recycles used sand by removing binders/debris, reducing waste and material costs.
- Conditioning: Adjusts properties like compactability and flowability for optimal mold formation.
- Automation and Scalability: Handles high-volume production in large foundries or smaller batches for specialized shops.
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Product Parameters
Applications
Industries Served:
- Automotive: Engine blocks, cylinder heads, brake components.
- Heavy Machinery: Construction equipment, agricultural machinery parts.
- Pipe and Valve Manufacturing: Fittings, pumps, valves.
- Art and Sculpture: Custom metal artworks.
- Process Support: Creates molds for ferrous (iron, steel) and non-ferrous (aluminum, brass) alloys, adjusting sand properties for different metals.
Key Function of the preparation line
- Consistent Mixing: Blends sand (silica, olivine, chromite), clay (bentonite), water, and additives (coal dust, cereals) to ensure uniform strength, permeability, and moisture.
- Sand Reclamation: Recycles used sand by removing binders/debris, reducing waste and material costs.
- Conditioning: Adjusts properties like compactability and flowability for optimal mold formation.
- Automation and Scalability: Handles high-volume production in large foundries or smaller batches for specialized shops.
Main Benefits
- Higher Efficiency
- Precise Results
- Safer Working Conditions
- Lower Costs in the Long Run
- Broad Range of Uses
Model & Specification
- Defect Prevention: Maintains precise moisture/clay ratios to minimize casting defects (e.g., sand inclusion, porosity).
- Continuous Monitoring: Sensors track moisture, temperature, and strength, enabling real-time adjustments.
- Energy Efficiency: Modern lines optimize power usage during mixing and transportation.
- Waste Reduction: Sand reclamation systems lower disposal needs and raw material costs.
- Dust Control: Integrated filters and containment systems meet regulatory standards for air quality.
The green sand preparation line processing ability from 10T/hr to 200 T/hr, contact our engineer for proposal and design.
Feature
Intensive sand mixer
- two high speed rotator
- bottom lined with durable ceramic
- 10 to 160 ton/h capacity available
On-line automatic sand quality checking system
- Automatic sample sand drawing from sand mixer
- Automatic humidity and tightness testing
- Automatic recording
- Automatic feedback to PLC control
- Automatic control water and sand adding
Shakeout machine
- Shakeout table size tailor-made
- Load capacity tailor-made
- Table heat treated after fully welding
- High quality vibration motor
Polygonal sand sieve
- SS304 wire mesh sieve
- 10T – 160T capacity available
Sand cooler
- High efficiency sand cooling
- 20T/h to 200T/h capacity available
- Can work with online testing system
Casting cooling rotary drum
- Normally used for high productivity molding line
- Continuous working
- Casting cooling and sand shaking function
