- High Efficiency – Quick and thorough cleaning.
- Durable Construction – Robust materials for longevity.
- Customizable Solutions – Tailored to specific needs.
- Energy-Saving Technology – Reduces costs, lessens environmental impact.
- Expert After-Sales Support – Comprehensive service and technical assistance.
Automatic Vertical Flaskless Molding Machine
Automatic Vertical Flaskless Molding Machine
- Efficiency: Faster cycle times due to automation and vertical stacking.
- Cost Savings: Eliminates flask costs and reduces labor and storage needs.
- Quality: Vertical pouring minimizes turbulence, reducing defects like porosity.
- Sustainability: Less sand waste and energy consumption; recyclable sand.
- Precision: High-pressure compaction ensures consistent mold integrity and surface finish.
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Product Parameters
Applications
The vertical flaskless molding Line is a vertical, greensand moulding system capable of producing a wide range of grey iron, ductile iron and other metal castings in various sizes.
How It Works:
- Sand Preparation: Sand mixed with binders is compacted vertically between two patterns using hydraulic or pneumatic pressure.
- Mold Formation: The compacted sand forms a rigid mold without flasks, held together by mechanical force or binders.
- Pouring: Molten metal is poured into the vertical mold, leveraging gravity for efficient filling and solidification.
- Cooling and Extraction: After cooling, the mold is disassembled, and the casting is removed, with sand often recycled.
Applications:
- High-Volume Parts: Ideal for automotive components (brake discs, engine blocks), pump housings, and agricultural machinery parts.
- Symmetrical/Medium-Sized Castings: Suitable for gears, manifolds, and HVAC components.
- Industries: Widely used in automotive, aerospace (certain precision parts), and industrial machinery sectors.
Main Benefits
- Efficiency: Faster cycle times due to automation and vertical stacking.
- Cost Savings: Eliminates flask costs and reduces labor and storage needs.
- Quality: Vertical pouring minimizes turbulence, reducing defects like porosity.
- Sustainability: Less sand waste and energy consumption; recyclable sand.
- Precision: High-pressure compaction ensures consistent mold integrity and surface finish.
Model & Specification
| mold | ZZ416AF | ZZ416BF | ZZ417AF | ZZ417BF | ZZ417CF | ZZ417DF | ZZ418YF | ZZ418AF | ZZ418BF/BD | |
| sand mold size | width(mm) | 600 | 650 | 700 | 750 | 700 | 750 | 800 | 800 | 850 |
| height(mm) | 480 | 535 | 535 | 535 | 600 | 600 | 600 | 600 | 650 | |
| thickness(mm) | 130～390 | 130～390 | 130～390 | 130～390 | 130～390 | 130～390 | 130～380 | 150～500 | 150～500 | |
| mold speed M/H | 400 | 400 | 400 | 400 | 400 | 400 | 400 | 350 | 350 | |
| mold | ZZ419AF | ZZ419BF | ZZ419XF | ZZ419YF | ZZ4110AF | ZZ4110BF | ZZ4111AF | ZZ4112AF | ZZ4113AF | |
| sand mold size | width(mm) | 900 | 900 | 950 | 950 | 1000 | 1000 | 1100 | 1200 | 1300 |
| height(mm) | 650 | 700 | 700 | 800 | 800 | 900 | 1050 | 1100 | 1100 | |
| thickness(mm) | 150～500 | 150～500 | 200～650 | 200～650 | 200～650 | 200～400 | 200～350 | 250～350 | 250～500 | |
| mold speed M/H | 330 | 330 | 280 | 280 | 280 | 200 | 200 | 200 | 200 | |
We have more models and types of automatic flaskless molding machine, you can contact and get the Contact Professional Engineer.
Feature
Vertical molding machine
- High speed vertical molding machine
Automatic core setting machine
- For the castings which need cores, an automatic core setting machine is ideal for the line
Sand mould clamping conveyor
- can effectively improve the conveying accuracy of large sand mold and reduce equipment wear.
Quick mold change device
- The line can have quick mold change device to meet high working efficiency.
PLC Control system
- SIEMENS Automatic control
Automatic pouring machine
- Automatic pouring machine to reduce labor strength and danger.
