Resin Sand Preparation Line

  • Consistent & High-Quality Sand Mixture:‌
    • ‌Uniform Distribution:‌ Ensures every sand grain is evenly coated with the precise amount of resin and catalyst.
    • ‌Optimal Properties:‌ Delivers sand with repeatable flowability, compactability, strength (green & cured), and collapsibility.
    • ‌Reduced Variability:‌ Eliminates human error inherent in manual or batch mixing processes.
    • ‌Result:‌ Higher dimensional accuracy and surface finish of castings, fewer defects (veins, fins, blows, poor surface), lower scrap rates.
  • ‌Increased Production Efficiency & Speed:‌
    • ‌Continuous Operation:‌ Produces bonded sand non-stop, feeding molding/core machines seamlessly.
    • ‌Fast Mixing:‌ High-speed mixers coat sand in seconds

 

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    Product Parameters

    Applications

    Resin sand molds and cores are essential for producing high-quality, complex metal castings across many industries:

    1. Automotive:‌ Engine blocks, cylinder heads, transmission cases, brake calipers, turbocharger housings.
    2. Heavy Machinery/Truck:‌ Axle housings, gearboxes, hydraulic components, pump bodies, valve bodies.
    3. Industrial Valves & Pumps:‌ Complex impellers, valve bodies, casings requiring high precision.
    4. Agriculture & Construction:‌ Gearboxes, differential housings, hydraulic components, structural parts.
    5. Railway:‌ Brake system components, couplers, gear housings.
    6. Aerospace (High-Performance Alloys):‌ Turbine housings, structural components.
    7. Pipe Fittings & Plumbing:‌ Complex valve bodies and fittings.

    Advantages Driving Application:

    • High Dimensional Accuracy & Surface Finish:‌ Enables casting intricate shapes with fine details.
    • Good Collapsibility:‌ Allows the sand to break away easily from the cooled casting.
    • High Strength:‌ Holds complex shapes and withstands the pressure of molten metal.
    • Fast Curing:‌ Increased production speed compared to some other binders.
    • Good Core/Mold Stability:‌ Less prone to distortion or damage during handling

    Main Benefits

    The main benefits of a ‌Resin Sand Preparation Line‌ stem from its automation, precision, and consistency, directly translating to improved casting quality, operational efficiency, and cost savings in a foundry. Here are the key advantages:

      1. ‌Consistent & High-Quality Sand Mixture:‌
        • ‌Uniform Distribution:‌ Ensures every sand grain is evenly coated with the precise amount of resin and catalyst.
        • ‌Optimal Properties:‌ Delivers sand with repeatable flowability, compactability, strength (green & cured), and collapsibility.
        • ‌Reduced Variability:‌ Eliminates human error inherent in manual or batch mixing processes.
        • ‌Result:‌ Higher dimensional accuracy and surface finish of castings, fewer defects (veins, fins, blows, poor surface), lower scrap rates.
      2. ‌Increased Production Efficiency & Speed:‌
        • ‌Continuous Operation:‌ Produces bonded sand non-stop, feeding molding/core machines seamlessly.
        • ‌Fast Mixing:‌ High-speed mixers coat sand in seconds

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    Feature

    Continuous Sand Mixer
    • Capacity from 3T to 30T
    • Single arm or Double arm
    • Stationary or movable type
    Vibration Molding Table
    • Two vibration motor
    • Tailor made table size
    • Tailor made load capacity
    Roller Conveyor
    • Heavy duty roller conveyor
    • Famous brand bearings

     

     

    Sand Mould Turnover Machine
    • After molding to turn over the mould
    • Stable and reliable performance
    Sand Reclamation Machine
    • To regenerate the sand mechanically
    Sand cooler
    • Multi water cooling pipe
    • to reduce sand temperature

    Why Choose Us.

    • High Efficiency – Quick and thorough cleaning.
    • Durable Construction – Robust materials for longevity.
    • Customizable Solutions – Tailored to specific needs.
    • Energy-Saving Technology – Reduces costs, lessens environmental impact.
    • Expert After-Sales Support – Comprehensive service and technical assistance.