Automatic Horizontal Flaskless Molding Machine

Applications

1. Automotive Industry:

1. Production of engine blocks, cylinder heads, and other complex automotive components.
2. High precision and repeatability are crucial for these parts, and flaskless molding machines provide that consistency.

1. Aerospace Industry:

1. Manufacturing of intricate parts that require high dimensional accuracy and excellent surface finish.
2. Components such as turbine blades, housings, and other critical parts.

1. Industrial Machinery:

1. Casting of components for heavy machinery, pumps, compressors, and other industrial equipment.
2. These parts often require robust, durable molds which flaskless machines can produce efficiently.

1. Consumer Goods:

1. Production of parts for household appliances, tools, and hardware.
2. Flaskless molding allows for high-volume production with minimal defects.

1. Construction Industry:

1. Casting of components like valves, fittings, and other plumbing and infrastructure-related parts.

Main Benefits

Efficiency and Speed:

Flaskless molding machines can produce molds at a much faster rate compared to traditional flask-based systems.

Automated mold handling reduces the cycle time and increases production rates.

Consistency and Quality:

High repeatability ensures consistent mold quality, which is essential for producing parts with tight tolerances.

Improved dimensional accuracy and surface finish reduce the need for secondary machining.

Reduced Labor Costs:

Automation of the molding process reduces the reliance on manual labor, leading to lower labor costs.

Less manual intervention also means fewer opportunities for human error.

Material Savings:

Optimized mold design and efficient use of sand reduce material wastage.

Flaskless molding machines often have mechanisms to reclaim and reuse sand, further reducing costs.

Flexibility:

Capable of producing a wide range of part sizes and shapes without the need for different flasks for each mold.

Quick changeovers between different mold patterns enhance production flexibility.

Environmental Benefits:

Reduced sand wastage and the potential for sand reclamation contribute to more sustainable production practices.

Lower energy consumption compared to traditional molding methods.

Model & Specification

No.	Items	CHJ5060	CHJ6070	CHJ8090	CHJ9010
1	Mold dimensions	500×600mm	600×700mm	800x900mm	900x1000mm
2	Thickness of sand box	Up:120-220mm Down:120-220mm	Up:120-220mm Down:120-220mm	Up:180-340mm Down:180-340mm	Up:190-360mm Down:190-360mm
3	Molding speed	32s/mold (without the time for sand core loading)	36s/mold (without the time for sand core loading)	52s/mold (without the time for sand core loading)	65s/mold (without the time for sand core loading)
4	Squeeze pressure	≤25Mpa	≤25Mpa	≤25Mpa	≤25Mpa
5	Air consumption	3.5³(Normal)	6. 0³(Normal)	6. 0³(Normal)	8. 0³(Normal)
6	Control method	PLC automatic control	PLC automatic control	PLC automatic control	PLC automatic control
7	Drive method	Electric-pneumatic-hydraulic	Electric-pneumatic-hydraulic	Electric-pneumatic-hydraulic	Electric-pneumatic-hydraulic
8	Template thickness	30mm	30mm	35mm	35mm
9	Power supply	AC380V,50Hz	AC380V,50Hz	AC380V,50Hz	AC380V,50Hz
10	Sprue quantity	25 pcs	40 pcs	9 pcs	9 pcs
11	Sprue diameter	25mm	25mm	35mm	35mm
12	External dimensions	3300×1800×2900mm	3500*2000*3500mm	5146*3610*4450mm	5542*3106*4656mm

 

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